Mechanical Engineer III

Summary

Join EXPANSIA, a service-disabled, veteran-owned small business, as a Mechanical Engineer III and leverage your expertise to design, develop, and optimize complex mechanical systems. This full-time, remote position offers a competitive salary ($96,000-$144,000) and a comprehensive benefits package. You will collaborate with multidisciplinary teams, solve challenging engineering problems, and contribute to engineering excellence. EXPANSIA values work-life balance and offers flexible work arrangements. The role requires an active Secret Clearance and relevant experience in mechanical engineering. This position provides opportunities for professional growth and development within a supportive and inclusive environment.

Requirements

• Active Secret Clearance Required
• Bachelor’s Degree or equivalent experience, with 5–7 years of experience in Mechanical Engineering or similar degree, or a Master’s Degree with 3–5 years of experience
• Complete understanding and wide application of mechanical engineering principles, theories, and concepts
• Proven ability to independently determine and develop approaches to solutions
• Strong analytical and problem-solving skills
• Proficiency in reviewing and developing engineering documentation and technical drawings
• Excellent communication and collaboration skills
• Strong problem-solving skills and the ability to articulate a case for change to stakeholders
• Experience with CAD software (preferably Creo) in creating and modifying model-based definition technical data packages
• Experience with FEA software (preferably Creo Simulation / ANSYS) including individual parts and assemblies
• Experience preparing/reviewing technical documents for Airworthiness certification (MIL-HDBK-516)
• Highly motivated and innovative thinker capable of working with minimal oversight to achieve given objectives
• Excellent oral and written communication skill sets
• Able to articulate findings and recommend remedies or alternatives to the government team

Responsibilities

• Provide guidance and expertise in mechanical engineering to design complex mechanical equipment and systems
• Investigate, evaluate, and develop new applications for existing equipment and systems
• Determine theoretical principles and apply advanced analytical and investigative methods to solve engineering challenges
• Analyze assigned tasks to estimate manpower and material requirements for project completion
• Prepare schedules to ensure tasks are completed within estimated timelines
• Evaluate operational systems and design modifications to address malfunctions or changes in system requirements
• Plan, organize, and oversee the development of assignments, coordinating manpower and activities to ensure program integration
• Provide technical guidance to personnel involved in producing design fabrication drawings
• Review and correct drawings to ensure adherence to engineering techniques and specifications
• Develop, release, and maintain documentation in compliance with company and contractual requirements
• Review, write, and edit reports, including evaluation plans, test results, and technical manuals, to provide recommendations and conclusions
• Ensure 100% of planned hours are worked and recorded
• Identify and forward to your leadership any opportunities that could lead to growth within your work area
• Ensure all contractual deliverables are met/exceeded to the customer's satisfaction
• Completes personal PDP and attend Staff Meeting and Storytime (with camera on)
• Within your program, build productive and positive professional relationships with clients
• Performs other related duties as assigned

Preferred Qualifications

• Experience in designing mechanical systems for industrial, commercial, and domestic applications
• Expertise in evaluating and optimizing operational systems
• Familiarity with advanced testing methodologies and tools
• Knowledge of industry standards and compliance requirements
• Demonstrated ability to innovate and develop original applications or modifications for mechanical systems
• Experience in project planning, resource estimation, and scheduling
• Experience working in an Air Force System Program Office
• Experience in testing Air Force aircraft systems
• Understanding of Air Force Configuration Control requirements and CM2 Configuration Control best practices
• Experience preparing/reviewing technical documents for Configuration Control Boards
• Familiarity with the Air Force testing process and writing test plans/reports to qualify new parts
• Experience in Digital Transformation / Digital Materiel Management

Benefits

• Health and wellness programs
• Income protection
• Paid leave
• Retirement and savings