Senior Automation Sustaining Engineer

Summary

Join Formic's Production Optimization Team as a Senior Automation Sustaining Engineer and play a key role in maintaining and improving manufacturing automation systems. You will diagnose and resolve automation failures, implement preventative maintenance strategies, and lead continuous improvement projects. This position requires collaboration with various teams, including production, quality assurance, and engineering. You will also be responsible for equipment documentation, mentoring junior team members, and ensuring compliance with safety standards. The role involves significant travel (50%-75%) to manufacturing sites and requires strong technical skills in automation technologies, PLC programming, and problem-solving. Formic offers a competitive compensation package and comprehensive benefits.

Requirements

• Minimum of 10+ years of experience in manufacturing automation engineering
• Proficiency in automation technologies, including PLC (Programmable Logic Controller) programming and HMI (Human-Machine Interface)
• Solid foundation in control theory, robotics, and automated manufacturing systems
• Knowledge of PLCs, automation, and control systems
• Familiarity with industrial standards and regulations related to manufacturing automation
• Strong technical skills in diagnosing and repairing mechanical, electrical, and electronic systems
• Proficiency in CAD software and ability to read technical drawings
• Excellent problem-solving skills and attention to detail
• Strong project management and organizational skills
• Strong communication skills for teamwork, troubleshooting, and brainstorming
• The ability to work independently and as part of a team
• The ability to work in a manufacturing environment, which may include exposure to noise, heat, and hazardous materials
• The ability to lift and move equipment and components as needed
• 50% - 75% travel required to manufacturing sites or equipment suppliers
• Possession of a current, valid drivers license and access to your own vehicle for local travel Formic provides mileage and expense reimbursement for travel-related expenses within policy

Responsibilities

• Diagnose and remedy automation failures to minimize downtime
• Design and deploy preventative strategies that boost system uptime and reliability
• Drive continuous-improvement projects: scope, plan, and deliver hardware/software upgrades
• Analyze production data and field diagnostics to uncover performance-optimization opportunities
• Partner with Product, Deployment, and Engineering teams to standardize and streamline equipment setups
• Own equipment documentation: operating procedures, maintenance logs, and change-control records
• Mentor and train other technicians and engineers on best practices for system health and troubleshooting
• Enforce compliance with safety standards, industry regulations, and internal quality guidelines
• Serve as the go-to technical authority for complex escalations and cross-functional initiatives
• Cultivate vendor relationships to ensure robust support, parts availability, and advanced diagnostics
• Stay ahead of automation trends; recommend and pilot cutting-edge solutions that align with Formic’s roadmap

Preferred Qualifications

Experience in a high-volume manufacturing environment

Benefits

• Equity in Formic: Own a meaningful stake in a fast-growing Series A startup, backed by leading global investors
• Comprehensive Healthcare Coverage: 99% covered Medical, Dental, and Vision insurance plans, with 75% coverage for dependents, provided by Blue Cross Blue Shield and Guardian
• Additional Fully Covered Insurance Benefits: FSA & DCFSA, Life Insurance, Short-Term Disability, and Long-Term Disability through Guardian, all 100% employer-paid
• Employee Assistance Program (EAP): Fully funded by Formic and provided via Guardian, offering support when you need it most
• Paid Parental Leave: Generous parental leave to support our employees and their growing families
• Company-sponsored 401(k): Invest in your future with our company-backed retirement savings plan
• Home Office Stipend: A one-time allowance for fully remote employees to set up your ideal at-home or on the road work environment
• Monthly Cell-Phone Reimbursement: Monthly stipend toward phone and internet expenses
• Flexible Time-Off: Take the time you need, when you need it, supported by our flexible PTO policy
• Paid Company Holidays: Celebrate important dates with paid time off